The COMPAC regeneration lines represent the most advanced technology in the market. They are highly flexible and able to recycle most types of plastics from different forms: films, ground and densified materials, rolls. This type of line is available in different models depending on the production capacity. Every line can be customized upon request with additional components to satisfy the customers’ requirements.
Underwater pelletizer TI or water ring pelletizer TDA - panel with touch screen
Extruder
conveyor belt with metal detector - cutter-compactor
Filter
Lines our Company are characterized by a high level of automation, maximum quality of the recycled product (granules) and improved energy savings. Our Company installs on all its lines devices for the remote connection of its machines. Through this connection it is possible to monitor the line while it is running and, if necessary, to modify and optimize the software
By connecting to the customer database it is possible to upload data either to the our Company lines (for example, to set the necessary recipes for the production change) or to the database itself. The customer can store and download all operating parameters as well as machine alarms in real-time.
This feeding system allows processing material of various sizes. During this phase the material is preheated and compacted to render it suitable for the phase of extrusion, allowing for the treatment of printed and humid materials. The system is characterized by the flexibility in the feeding of material. It is possible to use a conveyor belt, a roll feeder and dosing units for higher bulk density regrind materials
The patented ECOTRONIC system applied to the cutter-compactor guarantees a notable energy savings (up to 40%), offers the possibility to recycle materials with humidity levels up to 12% and guarantees a higher homogeneity of materials. This system optimizes the speed of the cutter-compactor in order to maintain the requested temperature without the use of water.
The degassing system eliminates the gas produced during the extrusion phase or incorporated by the material during the feeding phase. The extraction of the gas from the melted material prevents the beginning of defects in the granule such as “air bubbles”.
The feeding screw is designed to transport and compact the material. It pushes the material (especially low bulk density) into the extrusion screw. The screw speed is automatically adjusted to keep constant the extruder production.
The by-pass allows the installation of the dosing unit for granules, compacted and ground materials with higher bulk density, directly feeding the cutter-compactor as a single material or in combination with the material coming from the belt or from the nip roll system. Alternatively, the dosing unit can directly feed the feeding screw allowing the cutter-compactor to be switched off and consequently save energy.
The conventional regeneration lines are ideal for the recycling of plastics that foresee the use of a granuLator. It can be also equipped with our FORCE FEED system complete with storage silo, single or dual auger configuration for ground rigid materials, film and foam flake. This type of line is available in different models depending on the production capacity. Every line can be customized upon request with additional components to satisfy the customer’s requirements.
The typical composition of the line:
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